| Key Words | Ceramic Ball Mill Selection |
|---|---|
| Product Name | Ceramic Ball Mill |
| Feed Size | ≤25mm |
| Motor Power | 18.5-800KW |
| Capacity | 0.65–90 t/h |
| Core Functions | Grind minerals into high-purity fine powder without iron pollution |
| Brand | Zhengzhou Mascot Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide & On-site Training |
| Factory visit | Welcomed Warmly Anytime |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T, L/C, Paypal, Western Union etc |
| Please note: The above table data is for reference only. Contact us for customized technical parameters. | |
A ceramic ball mill is high-precision grinding machinery equipped with full ceramic liners and ceramic grinding media, specially developed for brittle hard ores and materials sensitive to metal impurity pollution. Widely applied in mining, ceramic, glass, electronic powder, rare earth processing industries, it is the ideal grinding equipment to control iron content strictly.
Working Principle: The cylinder lined with high-purity alumina ceramic rotates driven by main motor. Internal alumina/zirconia ceramic balls generate impact and friction force to crush raw ores. It supports both dry grinding and wet grinding, split into intermittent batch type and continuous through-flow type, fully customizable based on customer production line layout.
Different from ordinary steel lined ball mill, Mascot ceramic ball mill completely avoids iron mixing during grinding. We supply full series models, batch capacity 0.05t~15t per batch, matching power 0.05~75kw, satisfying small lab test and large industrial mineral processing lines.
Choosing Mascot ceramic ball mill helps mining factories boost powder quality, cut power consumption and lower maintenance cost. Below are its competitive strengths:
Ceramic lining and grinding balls are chemically inert, no iron wear debris mixed into finished powder. Perfect for kaolin, quartz sand, zircon sand, rare earth ore which forbid trace metal impurities. Steel ball mills will produce iron pollution during long-term running and reduce powder grade greatly.
Ceramic media density 3.6t/m³ vs steel ball 7.8t/m³, light weight reduces motor load, power consumption cut by 20%-30%. Ceramic liner service life is 3-5 times longer than metal liner, ceramic balls wear resistance improved 40%-60%, yearly spare parts cost reduced over 15%.
Optimized cylinder structure forms stable medium movement track, high-frequency low-strength collision prevents over-crushing. Output powder particle distribution narrow, improves subsequent flotation and sorting efficiency. For nano zinc oxide grinding, specific surface area can increase by 40%.
High alumina ceramic resists acid and alkali liquid erosion, suitable for tungsten ore, lithium ore, kaolin, feldspar, alumina powder and various corrosive mineral raw materials.
A large tungsten processing plant in China suffered high power loss, serious iron impurity and low tungsten recovery rate with traditional steel ball mill, which restricted product sales profit.
After site survey, Mascot customized 2600×2800 continuous wet ceramic ball mill, matched 37kw drive motor, daily output 200 tons. Adopt high-alumina liner + zirconia mixed grinding media to balance grinding efficiency and anti-pollution performance.
6 months running feedback: Unit power consumption reduced 28%, iron impurity dropped from 0.8% to 0.1%, tungsten recovery rate raised 5.2%, annual cost saving over 800,000 USD. The client signed long-term strategic cooperation with Mascot Heavy Industry.
As full-set mining grinding line manufacturer, we supply matched spare parts and auxiliary machines to form complete closed-loop grinding system:
Alumina content ≥90%, hardness HRA85+, diameter range 0.5mm~120mm, customized size matching different ceramic ball mill models. Zero iron pollution, long service cycle.
Custom thickness 50-150mm, temperature resistance 0~250℃, effectively protect mill cylinder body, reduce replacement frequency.
Steady feeding speed adjustable, avoid material block inside ceramic ball mill, stabilize grinding fineness and hourly capacity, easy daily maintenance.
A1: Core difference lies in lining & grinding media material. Choose ceramic ball mill if you produce high-purity powder (kaolin, rare earth, quartz) to avoid iron contamination; select steel ball mill for large-volume ordinary metal ore coarse grinding. Ceramic mill saves power and improves product grade.
A2: 1. Regularly inspect & replace broken ceramic liners and balls; 2. Clean feeding/discharging port to prevent clogging; 3. Timely lubricate motor and reducer; 4. Strictly control raw feed size ≤25mm; 5. Monthly full equipment inspection. Standard maintenance can extend service life to 8-10 years.
A3: Yes. We own over 10 years mineral grinding solution experience. Customize model, batch/continuous structure, dry/wet process based on your raw ore, required fineness and output target. Free site survey, drawing design, installation training and full after-sales service.
Zhengzhou Mascot Industry is ISO9001:2015 certified high-tech enterprise integrating R&D, manufacturing, sales and after-sales service. We focus on crushing, grinding and mineral separation equipment, supplying jaw crusher, cone crusher, raymond mill, vertical roller mill, ceramic ball mill, steel ball mill, mobile crushing plant and other full-series machinery to satisfy diverse mining project demands.
Contact our official channels for accurate technical quotation and factory inspection arrangement:
WhatsApp: 0086-18737119558
Email: mascot@mascotenv.com
We provide intelligent full-cycle grinding line solutions for global mining, construction material and chemical industries!
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