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| Key Words | Mining Dry Ball Mill |
|---|---|
| Product Name | Dry Ball Mill |
| Feed Size | ≤25mm |
| Motor Power | 18.5-800KW |
| Capacity | 0.65–90 t/h |
| Core Functions | Dispersion of solids in liquid. |
| Brand | Mascot Heavy Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide |
| Factory visit | Welcomed Warmly |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Analysis & Overview of Dry Ball Mill
Dry Ball Mill completes material grinding by the impact and friction of grinding media in a rotating cylinder, without adding any water or liquid medium. Materials enter the mill chamber evenly, are ground to target fineness, and then discharged by wind or mechanical force. The whole line is equipped with a closed dust removal system to ensure clean and environmentally friendly production.
Compared with traditional wet grinding equipment, dry ball mill cuts off dehydration and drying processes, shortens production cycle, lowers investment cost, and is especially suitable for water‑sensitive materials, water‑shortage areas and direct dry powder demand scenarios.
Core Advantages of Mascot Dry Ball Mill
1. Waterless grinding, direct powder output: No need for drying process, suitable for cement clinker, quartz, feldspar, calcium carbonate and other water‑intolerant materials.
2. Stable structure, long service life: High‑strength wear‑resistant liner and steel balls, low failure rate, continuous and reliable long‑term operation.
3. High grinding efficiency, low energy consumption: Optimized cylinder speed and medium ratio, improve output and reduce per‑ton energy consumption.
4. Environmentally friendly design: Closed structure and high‑efficiency dust collector, dust emission ≤30mg/m³, compliant with environmental standards.
5. Intelligent operation: PLC integrated control system, one‑key operation, automatic monitoring, less labor input.
Key Specifications of Dry Ball Mill
| Model | Feed Size (mm) | Capacity (t/h) | Finished Powder Size | Motor Power (kW) |
| Φ1200×4500 | ≤20 | 1.6–5.8 | 80–325 mesh | 55 |
| Φ1500×5700 | ≤25 | 3.5–12 | 80–325 mesh | 110 |
| Φ1830×6400 | ≤25 | 8–25 | 80–325 mesh | 210 |
| Φ2200×7500 | ≤25 | 18–45 | 80–325 mesh | 380 |
Note: Data above is for reference only; contact us for customized parameters.
Standard Configuration of Dry Ball Mill System
| Component | Function | Feature |
| Main Mill Body | Core grinding unit | Wear‑resistant liner, stable cylinder |
| Transmission System | Drive & speed regulation | Large torque, low noise |
| Dust Collector | Dust removal & purification | High efficiency, low resistance |
| Feeding Device | Uniform feeding | Stable, adjustable flow |
| PLC Control Cabinet | Intelligent operation | Automatic monitoring & protection |
Application Case of Mascot Dry Ball Mill
A building materials enterprise in South America needed a dry grinding production line for calcite and dolomite. After multiple comparisons, it chose Mascot Φ1830 Dry Ball Mill complete system. The installation and commissioning were completed in 30 days. The equipment runs stably with a processing capacity of 16t/h, finished powder fineness of 200 mesh, fully meeting production needs. The per‑ton energy consumption is reduced by 26%, labor cost reduced by 20%, maintenance cost reduced by 16% annually. Customers highly praise its stability, efficiency and cost‑effective advantages.
Recommended Related Equipment
• Raymond Mill: High‑efficiency fine grinding equipment for non‑metallic minerals, 80–400 mesh, stable and reliable.
• High‑pressure Micro‑powder Mill: For ultra‑fine dry grinding, higher output and lower energy consumption.
• Belt Feeder & Bucket Elevator: Supporting conveying equipment to ensure uniform feeding and stable production.
• Pulse Dust Collector: Efficient dust removal, low noise, ideal matching for dry grinding production line.
Frequently Asked Questions (FAQ)
Q1: What causes low output of dry ball mill and how to solve it?
A: Common reasons include uneven feeding, high material moisture, serious wear of liner or grinding balls, unreasonable speed. Solutions: stabilize feeding, control moisture ≤5%, replace wearing parts, adjust speed to optimal parameters.
Q2: How to reduce dust and extend service life of dry ball mill?
A: Use closed structure and high‑efficiency dust collector; select high‑manganese alloy liner and grinding balls; conduct regular lubrication and maintenance; avoid hard impurities entering the mill. Service life: liner 1–2 years, grinding balls 6–12 months.
Q3: Which materials are not suitable for dry ball mill?
A: Materials with high moisture (>8%) easy to agglomerate, materials easy to stick to the cylinder, materials requiring wet ultra‑fine grinding. These materials are recommended to use wet ball mill or pre‑drying treatment.
About of Mascot
Zhengzhou Mascot Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015、certified, and our products include mobile crushing palnts, crawler crushing plant,construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers,grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
WhatsApp: 0086-18737119558
Email: mascot@mascotenv.com
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
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