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| Key Words | Mining Dry Ball Mill |
|---|---|
| Product Name | Dry Ball Mill |
| Feed Size | ≤25mm |
| Motor Power | 18.5-800KW |
| Capacity | 0.65–90 t/h |
| Core Functions | Dispersion of solids in liquid. |
| Brand | Mascot Heavy Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide |
| Factory visit | Welcomed Warmly |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
A dry ball mill is a horizontal cylindrical rotating device that grinds materials without adding water or liquid by impact and attrition of steel balls or ceramic media. It is specially designed for moisture‑sensitive materials, water‑scarce areas, and processes requiring direct dry powder output. Materials enter the drum, are lifted and dropped repeatedly, and are ground into qualified fine powder, with a sealed dust‑removal system ensuring clean and safe operation.
Core Advantages of Mascot Dry Ball Mill
1. 100% water‑free operation: No water consumption, no wastewater treatment, suitable for water‑sensitive materials like cement clinker, gypsum, and chemical raw materials.
2. Simplified process flow: Grinding and drying are completed in one step; finished powder can be directly packaged without post‑drying, reducing investment and operating costs.
3. Stable performance & long service life: High‑manganese steel lining and wear‑resistant grinding media reduce wear; PLC control ensures steady continuous running.
4. Environmentally friendly: Equipped with high‑efficiency pulse dust collector, dust emission ≤30mg/m³, meeting global environmental standards.
5. Wide adaptability: Handles various ores, limestone, kaolin, quartz, slag, ceramics, and other dry‑grinding materials.
Core Technical Parameters of Mascot Dry Ball Mill
| Model | Capacity (t/h) | Feed Size (mm) | Finished Fineness | Motor Power (kW) |
|---|---|---|---|---|
| Φ1500×4500 | 3–6 | ≤25 | 80–400 mesh | 110 |
| Φ1830×6400 | 6.5–15 | ≤25 | 80–400 mesh | 210 |
| Φ2100×4500 | 9.5–18 | ≤25 | 80–400 mesh | 245 |
| Φ2400×4500 | 13.7–28 | ≤25 | 80–400 mesh | 380 |
Structure & Configuration Details
| Component | Specification & Feature |
|---|---|
| Main Drum | High‑strength carbon steel, wear‑resistant lining, stable rotation |
| Grinding Media | High‑chromium steel balls / ceramic balls, long service life |
| Driving System | Large‑torque motor + gear reducer, smooth start |
| Dust Collector | High‑efficiency bag filter, low emission, low noise |
| Control Panel | PLC intelligent control, one‑key operation, safety interlock |
Application Case of Mascot Dry Ball Mill
A cement factory in Southeast Asia needed a dry ball mill for clinker and gypsum grinding. The material is sensitive to moisture and requires direct dry powder for packaging. After comparison, they chose Mascot Φ1830×6400 dry ball mill system.
Project Results:
- Stable capacity: 10–12 t/h, fineness 200 mesh, meeting production demand
- Water saving 100%: No water addition, eliminating wastewater treatment cost
- Energy consumption reduced by 15% compared with traditional mills
- Dust emission meets local standards, operation environment clean
- Simple maintenance, annual maintenance cost reduced by about 20%
Related Recommended Equipment
To form a complete dry grinding production line, Mascot provides matching auxiliary equipment:
1. Vibrating Feeder: Uniform feeding, stable feeding volume, avoiding blockage
2. Bucket Elevator: Closed conveying, no dust leakage, high lifting efficiency
3. Dust Collection System: Fully sealed, high purification rate, compliant with environmental protection
4. PLC Control Cabinet: Centralized control, real‑time monitoring, automatic protection
Frequently Asked Questions (FAQs)
Q1: What materials are not suitable for a dry ball mill?
Materials with high moisture (>5%) or easy to stick to the wall are not suitable; high‑moisture materials need pre‑drying. Wet ball mill is recommended for materials requiring ultra‑fine grinding below 500 mesh.
Q2: How to improve the output of a dry ball mill?
Control feed size ≤25mm, match suitable grinding ball ratio, ensure reasonable rotating speed, maintain stable feeding, and check worn parts regularly.
Q3: What is the routine maintenance of a dry ball mill?
Regularly check lubrication, replace worn lining plates and grinding balls, clean the dust collector, tighten bolts, and ensure the sealing effect to extend service life.
Why Choose Mascot Dry Ball Mill?
Mascot Heavy Industry is a professional manufacturer of mining and grinding equipment with years of R&D and manufacturing experience. Our dry ball mill features reliable quality, stable performance, customized solutions, and full‑process services including installation guidance and after‑sales support. Products are exported to Southeast Asia, South Asia, Africa, Central Asia, and other regions, trusted by global customers.
About of Mascot
Zhengzhou Mascot Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015、certified, and our products include mobile crushing palnts, crawler crushing plant,construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers,grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
WhatsApp: 0086-18737119558
Email: mascot@mascotenv.com
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
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Copyright © 2023 Zhengzhou Mascot Environmental Technology Co., Ltd Record number: Yu ICP No. 13021523-4
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